If there is one recurring theme here when it comes to properly measuring and setting the rear suspension - it's CASTER ANGLE. Whether it's front or rear, the Viper's is individually adjustable and I don't know of any commercial alignment machines that have the capability of measuring the rear at all.
Looking at wheels from the side of the car, caster angle is the relationship of the upper and lower ball joints from a line perpendicular to the ground. Positive angle means the lower ball joint is ahead of the upper joint. Positive caster provides straight line stability and helps the steering wheel return to straight ahead. Any imbalance will cause the car to drift toward the side with the lower angle. Roadways are built with "crown" or cross-slope to help shed rain. A common angle is 1.5 to 2.5 percent (run/rise ratio). Most alignment shops will put a few tenths more positive caster on the right side so the car will naturally drift slightly uphill, (left) against the cross slope. This is called cross-car imbalance and up to about 0.3 degrees is not considered significant.
Camber is the angle that tires tilt in or out when viewed from the front or rear. Negative camber is typical and that means the tops of the tires lean in toward each other.
Our Vipers's suspension adjusts by moving the lower wishbones inward or outward by means of eccentric cam bolts. The bolts move in horizontal slots in ears on the frame. Everything is pretty well designed around having the wishbones centered in the slots with the cams facing fairly straight up. Negative camber rolls the bolts outward together. Once camber is set, then positive caster happens by rolling the front in and the rear out by equal amounts to hold the camber reading desired.
I will be focusing specifically on the Gen 2 cars here. The factory dials in Caster of +6.0 at the front and +1.0 degrees at the rear. The Camber angles are very modest - less than -1.0 degree. This causes the inside shoulders to be loaded a little heavier than the outside shoulders. All commercial machines determine caster by turning the front wheels 20 degrees left/right and measuring the camber angle change. There's no room at the rear to do a "caster sweep" on a Viper.
Dodge's 6990 Viper Service Tools contain adapter brackets for both front and rear knuckles that rest against machined flats. Inclinometers screw directly to the adapters, wires go to a junction box, and then to the DRB-III computer. The inclinometers read the caster angle directly off the knuckles without having to do a sweep. There are quite a few Vipers running around that have the eccentric cams adjusted incorrectly after pothole or curb strikes. All the shops can do is camber and toe-in at the back.
A fellow VOA member brought his '97 by complaining of very unstable/unbalanced handling under cornering or rolling on and off bridge abutments. He was basically 2-fisting the wheel all the time to stay under control. The "before" pictures below paint an ugly picture of how it started. Then "after" pics show the final arrangement. It took 6 adjustment iterations to get both the caster and camber set to 1.0 and -0.7 degrees respectively. We took a drive afterward and he was grinning ear-to-ear at the improvement. Pay particular attention to the cam orientations and DRB readings before/after. From MORE THAN 6 DEGREES CROSS-CAR to only 0.1 degrees!
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