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Originally Posted by
ViperGeorge
This has been mentioned many times on this site but given you are new it is worth repeating. You must insulate the hell out of everything if you run headers. This includes the main wire harness that runs to the fuse box (the Power Distribution Center or PDC as it is called), O2 wires if you are running O2s, the plastic EVAP line that runs under PDC to firewall (in fact just cut it and run a 1/2 gas line away from the heat as even stock Vipers melt this line), ABS lines along driver's side frame rail, coolant lines that run to oil cooler on passenger's side, the PDC itself (some vendors sell a metal shield for this purpose), and basically anything else anywhere near the headers. If you don't do this, expect melted wires, melted PDC, melted lines, etc.
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