Originally Posted by
Steve M
Fully realize that this thread is a bit on the old side, but after having read through the link in the original post, I thought I'd add my $0.02.
The guy that wrote that article is in the business of selling high output alternators. Of course he wouldn't like an underdrive pulley, especially if it is driving one of his alternators. Why? Any high output alternators I've ever messed with all had one thing in common: they required more RPM than the stock alternator in order to provide full output. That's not an issue if you maintain the stock accessory drive pulley, but it can be an issue if you swap in an underdrive pulley. This happened on my old Camaro with an underdrive pulley and a high output alternator - at the stock idle speed, it wasn't charging, but as soon as you gave it a little gas, the voltage jumped right up to where it should be. Thankfully, I had my own tuning software (that's where I got my start using HPTuners), so I just bumped up my idle speed a couple hundred RPMs and didn't have another problem.
So could an underdrive pulley cause an alternator failure? It is certainly possible...if it isn't providing a full charge at idle, the battery is having to kick in more juice to keep things running, so the alternator will have to work harder to recharge it as you are driving. This will put extra wear on the alternator, and could cause it to fail prematurely. There are a few people around here that have noted lights dimming at night with an underdrive pulley, but typically they've also been running A/C, headlights, stereo, etc., which is the worst case scenario for an electrical load on the vehicle's charging system. That's a tell-tale sign that the alternator isn't putting out enough juice, and there's only two ways to fix that:
1. Bump up the idle RPM (can only be done with custom tuning)
2. Put the stock pulley back in
Now do I think it caused the OP's problem? Probably not...there are enough guys out there running UD pulleys on Gen 4/5 Vipers that I'm sure we'd be hearing about alternator failures left and right if that was the case. It certainly doesn't help anything in the charging department, but the stock alternator isn't what I'd consider a "high output" alternator. At 180 amps, it ain't bad, but not high IMO.
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