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Originally Posted by
Werks
Keep an eye on the pads try as you will note that it's not unusual to see quite a bit of pad taper so taking your LF pad in the picture it looks like you have about 4mm of pad left. Due to taper you may very well be on the backing plate on the other side so watch that. I generally make it a habit to pull my front pads after each track day and inspect them for wear, it only takes a few minutes to do so and with rotors costing what they do it's an added measure of safety. Also as far as pad wear and how far to run them down to you are going to want to replace your pads when the friction material remaining is roughly equal to the thickness of the backing plate that it is attached to (so about 6-7mm). Once they have worn to that point you will start to see golden colored streaks on your rotors. Those streaks come from brass pins which are attached to the back plate and go partially through the friction material. Those are there as a secondary bonding method to ensure that the friction material stays attached to the iron backing plate if the traditional adhesive bonding agents fail (due to the elevated temperatures that these CCM rotors see). One of the I guess you would call them drawbacks of CCM rotors is that they generate a tremendous amount of heat but they also dissipate heat much faster that traditional iron rotors. That is part of the reason that CCM pad volume is so large, the pads absorb and then dissipate tremendous amounts of heat and act like a heat sink pulling heat out of the rotor. As the pads wear and become thinner, their ability to dissipate heat decreases and hence operating temperature of the remaining friction material and rotor increases which in turn again increases pad wear and also rotor wear (oxidation) rates. So again I'd suggest that you try to make it a habit to replace pads when the remaining friction material thickness is roughly equal to the backing plate.
It's pretty interesting the amount of heat that these CCM rotors generate, some of you may be more familiar with traditional iron rotor braking systems and pads. Taking Hawk DTC-70 pads which according to their factory specs have an operating temperature range of 400-1600F (and most would consider a pretty serious track pad) I can tell you that within one lap on them with CCM rotors I was able to generate so much heat that I exceeded the operating range of the DTC-70 pads. When applying brakes so much heat was generated that the bonding agent used to hold the friction material mixture together failed literally turning the friction material into a cloud of dust.
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